XCAL TOOLS (formally RWP, LLC.) is a leading manufacturer of OEM replacement wear parts with hard facing for most major brands of Recycling, Forestry, and Agricultural equipment. Our world-class quality and workmanship have been the hallmark of our business since its inception in 2003. For over 15 years we have provided our customers with the highest quality, best-priced replacement wear parts possible to keep customers running longer at an affordable price.
Our state-of-the-art machining and welding equipment allows us to produce the exact part every time. From specialty items to mass production, we can handle your machining, welding, and hard-facing needs, meeting and exceeding your expectations in a creative and efficient manner, while minimizing your costs with a quick turnaround.
In our machine shop, there are 26 CNC machining centers. There are 6 three-axis mills with maximum work travel of 40” x 84”, 4 four-axis mills, and 3 five-axis mills with 12” x 24” work envelope. We have
4 horizontal pallet changing mills that have b-axis tables, 5 lathes,
all equipped with live tooling heads, and y-axis capable of turn/mill capability on a single setup. The maximum work envelope on the lathes is 23.8-inch machining diameter and 120 inches from chuck
to center. We also have a 7-axis turning and milling machine, with
the milling head on a b-axis capable of hitting any angle, and one vertical lathe with a 44-inch machining diameter.
The brazing department at XCAL TOOLS is fully capable to meet all your machining and brazing needs with the following equipment:
Haas VF2 Mills (2)
Mazak 350MY Lathe
Mazak 250 Lathe
3 station induction brazing robot cell
2 single station induction brazing centers
Conveyor induction brazing cell
Torch brazing station
Stress temper oven
Here at XCAL TOOLS, we have 17 robotic automation cells applying tungsten carbide by impregnating hard-facing welds. Three Robotic applied Plasma Transferred Arc (PTA) wear coatings are also available. Our Welding Department is more than capable of tackling the jobs you need to be done and is dedicated to producing quality.
The S-2000 is an innovative road grading system that uses rotating, replaceable tungsten carbide tools as a cutting edge, ideal for maintaining a variety of non-hard surfaced roads (e.g., ice, dirt, gravel, hauling roads, roads including public road districts, private construction contractors, federal land management, logging and mining roads). It works by utilizing a replaceable conical tool installed in a heat-treated adapter board that allows better wear resistance and improved cutting capability over conventional steel blades and can be mounted on a motor grader in place of a conventional blade. It can also be mounted to an under-body blade on a truck or a rear blade on a tractor.